Author: EA

Tip #1 Aluminum Welding Takes Experience

Since welding aluminum presents challenges different from welding other materials, such as stainless steel, you need to make sure the welder you choose has experience welding aluminum specifically.

Can you just count on the welding certifications the welder is certified for? No, you need to look beyond the certs and ask specific questions. What questions in particular? We addressed which questions to ask in our post here.

Even though you as a client in need of a welder may not be expert at all of the alloys involved in metal your welder should have expert knowledge of how the alloy responds to heat as well as flux material necessary to connect or repair the material

Tip #2 A Great Aluminum Welder Can Be Expensive (Not Necessarily)

How much should it cost to hire a great aluminum welder? As they always say, cost is relative. But hiring a truly experienced welder to fabricate or repair aluminum will be money well spent.

What clients are interested in is having their job done right because a piece of equipment is not working properly and the down time will cost money. Renewed optimum performance from a kitchen stove, automobile part, or aluminum pipe will get your business back on track to earn you the money that broken equipment is losing you.  The same goes for metal design work that can only be completed by finding an experienced welder whose work can beautify the design piece for a tidy profit.

Tip #3 How To Tell If An Aluminum Welder Will Be Great

Once you’ve checked his or her experience and knowledge, the last thing you need to be conscious of is the likelihood that your welder will be easy to work with. Are they personable. Customer service is important because meeting reasonable customer expectations is what a great aluminum welder will be more than willing to do.

Please put us to the test and contact EA Aluminum Welding for your fabrication or repair work. No reasonable request is beyond our ability to perform. Use the tips here and in our other blog posts to put us to the test when you call for an estimate.

 

 

A Good Aluminum Welder –

Choosing a good aluminum welder is a big deal here’s why: It will mean the difference between getting a so-so welder, or getting a skilled craftsman who is in high demand.

Welding aluminum is like any other welding it takes time and practice to become good at it. Besides the hours of practice, it takes being consistent at keeping the proper distance with the rod or the tungsten to the weld puddle, and to maintain the proper travel speed, and it is important to know the different properties and characteristics of the metal that you are welding.

Why is this important? Without this understanding of the mechanical properties of the metals it is impossible to know how the metal and alloys behave within the internal structure.

As an example, an aluminum alloy is a chemical composition where other elements are added to pure aluminum to enhance its properties, primarily to increase its strength. Other elements include iron, silicon, copper, magnesium, manganese and zinc at levels that combined may make up as much as 15 percent of the resultant alloy by weight.

So, without the understanding of the mechanical properties of the metals, the welder would have a very difficult time choosing a welding wire or rod that has the right alloy that is similar to the work piece, THIS UNDERSTANDING IS CRITICAL TO CREATING A QUALITY WELD.

There are a few other characteristics of the metal that bring up points that must be considered if this material is to be welded with consistent ease and quality

With Aluminum for example, the pure metal has a melting point less than 1200ºF but the oxide or “skin” that forms so rapidly on its surface has a melting point almost three times as high (3200º+F). To add to this aluminum even boils at a lower temperature (2880ºF) than oxide melts. The oxide is also heavier than aluminum and, when melted, tends to sink or be trapped in the molten aluminum. For these reasons, it is easy to see why as much as possible of this oxide “skin” must be removed before welding.

As you can see to be a skilled craftsman it involves more than having experience welding, it also involves a knowledge of the metal that is being welded and its characteristics.

When it comes to choosing a welder ask questions, like what type of welding process are they going to use and why, how did they learn to weld? How long have they been welding?  Are they certified, and if they are certified what are they certified for? This is important because there are many different welding certifications. Not all certifications make a person competent to weld aluminum.

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